Thanks for the advice.
I think your right about the cush drive, I have thought of this before. I asked Rinehart about a cush for my primary but he recons it isn't needed, but I think if his belt is spitting teeth there's something to be sorted.
I did think of using a 1940's 50's engine cush drive somehow. This is a static cam on the engine shaft, and a cam on the back of the non static sprocket, a spring pushes the sprocket in towards the engine in to the other cam. This was really designed for the simplex (single) chains they used in them old days.
Of course a cush on a clutch would be of good use as well, anything to take the thud out of it.
I'm sure the flitzbitz uses a 30mm wide belt, maybe if it had a 40mm and a larger engine pulley this may cure his problem. There are two kinds of belt; the cheapest is called a timing belt and HTD being the better of the two. Maybe belt quality’s at issue here?
Aggghhh, more stuff to boggle my brain with, humm, I think I'll get drunk.
