Punsun Dnepr

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oilburner
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Punsun Dnepr

Post by oilburner »

There are two videos of a Punsun powered Dnepr on a German site. I did a quick check of Stuart's and Rafael's sites and this forum and didn't find the bike. Here are links to the videos:

http://www.myvideo.de/watch/1608534 (riding around field)
http://www.myvideo.de/watch/1623935 (Starting./idling)

Cool!

FYI

Avery
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zarquon
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Post by zarquon »

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TimppaX
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Post by TimppaX »

lovely combination. Makes me dream even more of my own...
that should do it
Fiddler
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Post by Fiddler »

I like this a lot. It suits the style of the bike perfectly and the performance will suit the combo perfectly.
Can someone who's German is better than mine tell me if he has rubber mounted the engine?
If he hasnt my only concern would be the lack of some kind of head steady ( apolologies if their is one and i havnt spotted it).
This is a thumpy old lump and I would be concerned about fatique around the frame/engine mounts if only utilising the base mounts rigidly.

For those waiting for or looking at the Punsun I would give this serious consideration. Convenient mounting points are already machined into the head which are ideal to use.
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Andi
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Post by Andi »

Fiddler wrote:Can someone who's German is better than mine tell me if he has rubber mounted the engine?
Fiddler,

German is my mother tongue, I read through the posted forum link and although they talked about the engine mounting they didn't specify any details.

I send them an eMail though, will see if I get a reply and forward the info.

Andi
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Post by jonnyr48 »

hi fiddler, if you follow zarquons link to dieselkrad, then click on the mehr Bilder link to the right of the photo, they've posted the photos of all stages of the build- looks to me like there might be another mount but i'm not too sure. i agree this is a really practical looking combo- i'm very interested! cheers, jon.
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Andi
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Post by Andi »

Got a reply from Matthias and Max the two that build the Punsun Dnepr. The engine is not rubber mounted and they didn't think it is a problem. They got a top speed of 70 km/h so far, but they haven't actually done anything further to the rig since the last video.

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TimppaX
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Post by TimppaX »

No rubbers. So wibration is not a big problem.

Ok.
that should do it
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Post by Fiddler »

Thanks Andi.
If they are confident in their mounts thats fine, Im sure they know what their doing to produce such a build and it would detract from the Guzzi look somewhat.
I just thought I'd highlight it so that the guys waiting for their Punsuns can give it some consideration before tackling any frame mods. Personally I think its necessary, happy to post a picture of my solution if it would be useful to anyone.
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Andi
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Post by Andi »

Fiddler,

I would like to see the pics, thanks.

Andi
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TimppaX
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Post by TimppaX »

Just wonderin do they have unmodified gearbox & finaldrive.

According my calcs Speeds with my gearbox&final are somewhat like tihis @ 3000rpm & 19" wheels (km/h):

Code: Select all

Gear Ratio  Speed
I     3,6     27,33
II    2,28    43,16
III   1,7     57,88
IV    1,3     75,69
		
Reverse	
      4,2     23,43
Final	4,62	with sidecar
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Fiddler
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Post by Fiddler »

Image

Image

Andi,

Very simple bracket really, double spar to each head and a single cross member bolted to the main frame tube behind the fuel tap in the picture.
Must be a thousand ways of doing it but i thought this was tidy and convenient on the frame I had.
frank715
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836 cc punsun V-twin diesel engine

Post by frank715 »

this v-twin engine is only 64kg with air-cooled.

it is 22 hp when 3600 rpm.

We are offering this diesel engine from China.

If you have interes, please send email to us frank715@gmail.com

Thanks

Frank
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TimppaX
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Post by TimppaX »

Good advice how to work with that darn governor arm?

Mine Winsun either stalls or roars with lots of black smoke and lever moves are extremely small. No idea of rpm, must get tachometer before any further tests + attach engine securely to something.
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Post by Fiddler »

Hi Timppax,

Could you explain your problem with the govenor a little clearer. From the brief description Im unsure if it is as it should be or you have a problem.

The throw of the lever is only very small, 10 or 12mm. Remember the engine is only really designed to have 3 speeds, stop, idle and flat out, so large lever movement isnt necessary.

Or do you need advice on converting this movement for use in a motorcycle?
Happy to help,just need a little more info.

Mark
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TimppaX
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Post by TimppaX »

Yes The Conversion to motorbike is a bit of a problem.

Have some faint ideas how to do it but all relevant information is recieved wtih great gratitude.
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Post by Fiddler »

Hi Timppax,

If I find time later I'll scan a drawing or take some pictures but heres a starter to get you going.

Take a look through the arcives here. Im sure somebody has put up pictures of their solution. Also on one of the Yahoo groups for Diesel bikes there are some shots of somebody elses answer under the files section.

Ok heres what I did. Im not claiming its the best way but it worked reliably until the engine went pop.

First measure the total throw of the govenor lever from stall to flat out. Lets say its 10mm.
Second measure the pull/movement of the throttle cable from shut to fully open. Lets say its 30mm.
Third, make a very simple lever with a cable connector at each end, and the pivot somewhere around a quarter of the way along. Connect the longer arm of the lever to the throttle cable, connect the shorter arm of the lever to the govenor, when you wind the throttle 30mm the govenor moves 10mm.
Fourth, attach a spring to the longer end so it is sprung loaded and returns back to rest positively. This isnt strictly necessary as the govenor mechanism should be strong enough but I overengineered it so that I was confident the system would close if a cable got worn or stiff.
Fifth, as you do not want the engine to stall when you shut the throttle, make a very simple buffer with a bolt, two nuts and a small spring. The govenor cable end of the lever rests on this in the idle postion. I have connected this buffer by cable to the clutch lever on the handlebars (i use CVT). When I want to stop the engine, I simply pull the clutch lever and it allows the lever to move from idle to stall.
Lastly mount the lever somewhere convenient, mine is directly under the seat. This allows me to adjust all the cables and the idle speed without difficulty and with loads of access space.

Technical desciptions are not my strong point, I hope this is clear. Get inventive if you like but this should give you an idea of what you are trying to achieve.

Cheers, Mark
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Post by Sphere »

Mark, if you would, make a picture and attach it? Or I can host it for you and post it here? Useful for anyone using a gen.set type engine.
'92 Enfield + Hatz 1B40: street legal, weld up stainless exhaust, check engine rpm and change final drive sprocket.
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Post by TimppaX »

Thanks.
I had quite similar thoughts.

Must do some testing. Haven´t yet even started chopping frame.
that should do it
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Post by TimppaX »

Short and crappy mobilephonevideo.

http://www.youtube.com/watch?v=dSZtC8T-JQg

Meter states out charging voltage. Not suitable ampmeter available, yet.

It seems to be after all quite easy to modify to motorbike use.
Easy=no milling/heavy machinery envolved.

btw: it runs mixture of svo/biodiesel/dinodiesel.
No idea of mixture but lots of smoke :lol:
that should do it
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