15 more MPH

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alexanderfoti
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Re: 15 more MPH

Post by alexanderfoti »

tappy wrote:
alexanderfoti wrote: I have a 1995 sl 500 belt driven secondary air pump (vane type) on its way.
Any ideas how to test boost making capability before welding on the mounts etc?
Any idea what speed these normally turn at?
1:1 with the crank pulley I belive, maybe slightly faster as I think the pulley on the air pump might be slightly smaller.

It has a magnetic clutch that I need to remove as well if I am going to think about using it.

Another slightly bigger problem is that they turn clockwise. Where I want to have it, driven of the crank output, it will be driven anti clockwise. So I would have to put together a jackshaft arrangment and get the drive to the other side, or use a v belt bulley an drive it from the back, but I dont think I can find a double sided v belt in the size I need.
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Ethanol "fumigation" on a DI diesel

Post by Blunt Eversmoke »

Another idea worth looking into. First some gas-diesel theory (scroll down to last passage if you already know that):

Any non-commonrail diesel, compared to a gasser, operates at a pretty high alpha even when reaching its so-called "smoke border"(wazziz proper name in English?) in full power. Meaning that the fuel oil cannot be spray-misted and mixed with air finely enough to get more of it to actually ignite even though there is, theoretically, still enough oxygen to burn it. This results in excess oxygen of some 33% in the exhaust gas. Because of this, a non-charged diesel gets less power than a theoretical gasoline engine of same displacement operating at the same RPMs.
Enter the oil-ignition externally mixing engine, gas-diesel, or "Zündstrahlmotor" in German. Fumigating into the intake any fuel with enough octane rating to not uncontrollably go cablooie by a diesel's compression alone, it ignites that fuel by the means of injecting diesel fuel as per standard diesel fare (1 to 10 % of total fuel energy). This means that the main (Otto) fuel has way more time to evaporate and properly mix with the fresh air charge before being ignited when compared to the injected diesel oil and should, in theory, be able to exploit the oxygen in the air more completely.
This technique is used with CNG, propane(LPG) and so-called Biogas(kind of CNG) on smaller power generation plants and big communal vehicles such as buses and trash trucks where cheap fuel price counts more than the (decreased) mileage per full tank. The engines on these are kept standard size in order to exploit higher longevity per power and not for reasons of higher power (so they still operate at part-load and high alpha), but who says it has to be that way?

Now, propane fumigation is widely known as a means of increasing power of DI diesels, also on this board. However, on a bike a propane bottle big enough to store it as the main fuel would take up way more space than is practical, as it is bulky and heavy.
However, what about ethyl alcohol(ethanol)? It has a quite high octane rating so would not normally self-ignite at a diesel's compression heat(CR of purely ethanol-fed gassers is only limited by the spark plug's ability to reliably ignite at higher CR), gives a nice effect of inner engine cooling and, being liquid, is far, far easier to carry in quantities on a bike than propane.
Ethanol also has the positive effect of needing less oxygen to combust than any oil fuels as it carries some oxygen with it (stock - mods to fuel system nonwithstanding - gasser engines gain around 10% power and torque on ethanol).
Combined with a modest boost, a DI engine should gain quite a bit of wham if one were to carburet or otherwise inject ethanol into the intake. Might that be a solution on your quest for more HP?
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Re: 15 more MPH

Post by tappy »

OooOOOOOooooh interesting idea :-)
LPG has an energy content of 46.1MJ/Kg, whilst Ethanol has only 29.7MJ/Kg so for the same range you'd need rather more mass of ethanol. Of course the LPG is stored under pressure, and the pressure vessel adds weight. At some point the weight of the two will cross over, and that point will depend on how much range "on boost" you want. I've looked around for small LPG tanks before for gas fumigation and found nothing - but then I was just toying and no looking too hard.
I'd be slightly uneasy about ethanol washing oil off the piston/bore and causing premature wear but on an engine with (no throttle) the carb arrangement could be quite simple.
LPG also has the advantage that you can use it to power a stove when camping :-D. Or possibly even while still riding :-\
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Re: 15 more MPH

Post by Blunt Eversmoke »

tappy wrote:OooOOOOOooooh interesting idea :-)
LPG has an energy content of 46.1MJ/Kg, whilst Ethanol has only 29.7MJ/Kg so for the same range you'd need rather more mass of ethanol. Of course the LPG is stored under pressure, and the pressure vessel adds weight. At some point the weight of the two will cross over, and that point will depend on how much range "on boost" you want. I've looked around for small LPG tanks before for gas fumigation and found nothing - but then I was just toying and no looking too hard.
I'd be slightly uneasy about ethanol washing oil off the piston/bore and causing premature wear but on an engine with (no throttle) the carb arrangement could be quite simple.
LPG also has the advantage that you can use it to power a stove when camping :-D. Or possibly even while still riding :-\

Mass: Last time I checked eeh-bah for light weight propane containers, there were aluminium ones that weigh 5 kilos empty per 11 kilos of propane. Cost around 100 Euros or so (don't remember, tbh). So for 461 MJ of energy (let's round those 11 kilos down to 10 - you know, gaseous fuels and shiat), you carry 15 kilos of total weight. Same energy in ethanol weighs in at one or two kilos more because of the need of a tank (a suitable plastic one shouldn't weigh more than two kilos), with 16 litres of the stuff and the tank to hold it. This is the line at which it evens out - more going in favor of propane, less going in favor of ethanol.
But further objects of consideration could be bulk (those 'pane bottles are short and fat, whereas you could easily split up your ethanol in multiple tanks and tuck them onto the bike whereever you find a modicum of space), fuel "handling"(comes down to your preference, actually - people have been known to use primitive pressure reducers and even modified carburetors to disperse propane into the intake air), fuel infrastructure and fuel price - these two being easily the most important points.
There might be issues with cylinder fill ratio of propane vs. ethanol, but since you'll be boosting, it should be all pretty much equal.

On your fear of wear: As long as you only use ethanol when in boost mode and only when you got the engine nice and warm first, all ethanol should evaporate in your intercooler way before entering the cylinder - and it only can de-lubricate (or corrode) stuff when it is in liquid state. So fear not the ethanol - if you choose to go that way, that is :)
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Re: 15 more MPH

Post by pietenpol2002 »

If you've read Mr. Sharkey's teatise on propane fumigation you'll recall that a camper bottle of LP lasted him 60 miles with full-time use on his 1.6L VW. If you're engine is 1/3 the displacement of his, it would last 180 miles. When used as on-demand roughly 20% of the time, it would last 900 miles. Camper bottles can often be found on sale for about $3.00 making the cost $.03/mile. Do I have that right??

The risk is related to utilizing a fuel vessel that's not DOT approved. The fine is rather stiff. But since you'd naturally be painting your camper tanks to match the bike, I don't know that if stopped, the officer would even recognize it as being propane. Not that I'm promoting such practices you understand. If however you chose to engage in such practices, you'd likely want the tank well protected within the frame and not one of the first things to be creating sparks when you go down.
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Re: 15 more MPH

Post by pietenpol2002 »

Edit - Oops. Posted twice
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Re: 15 more MPH

Post by coachgeo »

pietenpol2002 wrote:If you've read Mr. Sharkey's teatise on propane fumigation you'll recall that a camper bottle of LP lasted him 60 miles with full-time use on his 1.6L VW. If you're engine is 1/3 the displacement of his, it would last 180 miles. When used as on-demand roughly 20% of the time, it would last 900 miles. Camper bottles can often be found on sale for about $3.00 making the cost $.03/mile. Do I have that right??

The risk is related to utilizing a fuel vessel that's not DOT approved. The fine is rather stiff. But since you'd naturally be painting your camper tanks to match the bike, I don't know that if stopped, the officer would even recognize it as being propane. Not that I'm promoting such practices you understand. If however you chose to engage in such practices, you'd likely want the tank well protected within the frame and not one of the first things to be creating sparks when you go down.
We're on same wave lenght here. Which "camper bottle" are you refering to though? I mean a camper/RV/Grill bottle is bit to large to haul around. I've thought of using a camper bottle (small lantern/stove type) inside a box or tube with proper venting and padded with expansion foam to help protrect it AND THE ATTACHED VALVE, in impact.. laying bike down etc. They use to...... might still do... sell a valve for refilling this from RV/grill bottles. I got one somewhere.
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Re: propane

Post by Blunt Eversmoke »

pietenpol2002 wrote:If you've read Mr. Sharkey's teatise on propane fumigation you'll recall that a camper bottle of LP lasted him 60 miles with full-time use on his 1.6L VW. If you're engine is 1/3 the displacement of his, it would last 180 miles. When used as on-demand roughly 20% of the time, it would last 900 miles. Camper bottles can often be found on sale for about $3.00 making the cost $.03/mile. Do I have that right??
Let's calculate cost per driven distance on full power - that's more honest an indicator. Of course that bottle would last longer than 240 miles total because full power is not always needed, but exact "mileage" could vary each day drastically depending on whether one chooses/has to scoot around town or rattle down the highway...
Doesn't Alex have a 400ccm engine on his bike, BTW? So a fourth of the VW's displacement. 240 miles. A wee bit more than one cent per mile, a buck and a quarter per 100 miles, or 86 cents per 100 kilometers - on constant full propane "boost". Not bad at all considering that Mr. Sparkey calcultimates around 10% power increase.
We have, though, to yet take into account the actual supercharging (Sparkey's pusher had none), i.e. +5 hp in the case of a 400 ccm Yanclone so the goal of 75-80 MPH can be reached. With supercharging, you can squeeze out that much more power, but it will come at the cost of that much more LPG consumption to keep the diesel combustion efficient - say, if he were to boost the engine to gain yet five more additional HP (assuming he did the necessary mods such as shimming the head or delaying the injection), he'd get an additional propane cost of roughly one buck and three quarters per 100 miles at 15 hp instead of 10, and that cost is probably still underestimated. Starts getting hairy, innit? And we have not yet calculated in the cost for the additional diesel fuel.
At which point, using a proper propane tank instead of camper stove cartridges becomes imperative because it is cheaper to refill propane than to buy the cartridges, and here we run into the other problem you mention:
The risk is related to utilizing a fuel vessel that's not DOT approved. The fine is rather stiff. But since you'd naturally be painting your camper tanks to match the bike, I don't know that if stopped, the officer would even recognize it as being propane. Not that I'm promoting such practices you understand. If however you chose to engage in such practices, you'd likely want the tank well protected within the frame and not one of the first things to be creating sparks when you go down.
And that is without taking into account that propane is gaseous and spreads pretty fast in all directions, unlike a liquid that would only drop or flow downward - like alcohol, which is also harder to get to burn with sparks under atmospheric pressure than a gas.

In contrast to propane, you can store ethanol in all sorts of plastic tanks that ARE DOT/TÜV/MOT/... approved - oil tanks for self-mixing two-stroke bikes and scooters come to mind. Again, these are easier to tuck into the frame where they are safe from grinding against the tarmac should one come to fall with one's bike, and light enough to allow you to carry your fumigation fuel in sizeable quantities.
Also, I would wager there is more of a power gain to be had from alcohol fumigation than propane - because it keeps its liquid state longer and evaporates later, thus taking away less air from the combustion of diesel fuel (remember how all propane/CNG converted gassers lose some power unless the LPG/CNG is injected into the cylinder directly which costs an arm and a leg? That's because when on LPG/CNG, the engine inhales a fresh charge where the fuel is completely gaseous and takes up so much volume that would otherwise be available for the air), and also itself needs less oxygen to burn - meaning you can inject more of it to gain more power!
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Re: 15 more MPH

Post by pietenpol2002 »

I suspect any discussion of Alex's bike producing 15 hp in the hope of 65+ mph is largely theoretical. As such, the engine itself presents a far greater risk to life and limb than does the prospect of an uncorked and lit propane vessel. Perhaps the worst-case-scenario would be having the engine shed it's parts into ones lower extremities while simultaneously rupturing and torching the propane tank. Best done at night for full effect. Alex's desired 15 mph gain would be achieved only briefly, and largely under his own power in the interest of distancing himself from the inferno. That drifted a little to far toward the macabre, didn't it?
Ok, so Alex I'm thinking you're not finding this particularly helpful.
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Re: 15 more MPH

Post by alexanderfoti »

hehheh, sorry for the lack of appearance in this thread.

This thread was largely created after riding around the country lanes at the big knock, and finding it really difficult to keep up. After riding around town for a bit, it has reminded me that 50mph really is ok for about town. I got stuck on the M4 again by mistake recently, and was sitting at 54 mph on the inside lane, to be honest, wasnt that bad.

I think the 482 kubota would be a better bet, but I just havent got the cash, time, or place to build it, so my lowly yanclone will have to do.

On the plus side, my water injection system seems to be working well.

2200 on straight WVO (in this bike at least) another 1000 miles on varying mixtures of diesel/petrol/atf whilst it was in the old bike, and its performance is as good as ever.
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Re: 15 more MPH

Post by Blunt Eversmoke »

pietenpol2002 wrote:I suspect any discussion of Alex's bike producing 15 hp in the hope of 65+ mph is largely theoretical. As such, the engine itself presents a far greater risk to life and limb than does the prospect of an uncorked and lit propane vessel. Perhaps the worst-case-scenario would be having the engine shed it's parts into ones lower extremities while simultaneously rupturing and torching the propane tank. Best done at night for full effect. Alex's desired 15 mph gain would be achieved only briefly, and largely under his own power in the interest of distancing himself from the inferno. That drifted a little to far toward the macabre, didn't it?
Ok, so Alex I'm thinking you're not finding this particularly helpful.
Impossible? Unsafe? I'd say not. As long as you lower the engine's static compression ratio corresponding to yor boost figures so the combustion pressure peaks remain the same as stock, the down end should handle it OK.
Problems one might run into at this point are of rather different nature:

The exhaust temperature of an 1.5:1 boosted, air-cooled engine might be too much for the exhaust valve to handle (don't know how grave that particular problem is at what boost figures).

Starting an engine with 12:1 or so instead of its stock 19:1 would definitely become an adventurous enterprise. A small propane- or ethanol-fueled torch in the intake might help a little here :D

Actually lowering the engine's CR by such a sizeable amount :D
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Re: 15 more MPH

Post by alexanderfoti »

I would like to stay away from injecting things etc to increase power, in my mind it has to be self sustainable.

If I chose a route that includes motorways, then run out of boost/ehtanol etc half way down the motorway them in stuffed :(
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Re: 15 more MPH

Post by Diesel Dave »

You also need extra air for that extra fuel - whatever it may be, so only really useful if you have a turbo or supercharger in the first place.

If you did then why not just ramp up the diesel rate to use the extra air?

LPG is popular because it means you can leave the standard injection system alone and it reduces diesel 'knock' as it burns slower, in theory it should also aid more complete combustion of the diesel fuel.
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Re: 15 more MPH

Post by Diesel Dave »

Diesel Dave wrote:You also need extra air for that extra fuel - whatever it may be, so only really useful if you have a turbo or supercharger in the first place.

If you did then why not just ramp up the diesel rate to use the extra air?

LPG is popular because it means you can leave the standard injection system alone and it reduces diesel 'knock' as it burns slower, in theory it should also aid more complete combustion of the diesel fuel.

Best way I can think of would be to make your single cylinder motor a 2 stroke, with a supercharger blower to help purge the spent gasses. Granted there are a few technical challenges :D

1) cut some intake ports into the lower part of the cylinder
2) strap on a blower.
3) Drive the camshaft 1:1 ratio with he crank (chain?)
4) remove the intake pushrod (very important)

No extra strain on parts, just twice as many bangs indeed the crank has an easier time as it doesn't gat a chance to decelerate so much between bangs.
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Re: 15 more MPH

Post by Blunt Eversmoke »

Diesel Dave wrote:You also need extra air for that extra fuel - whatever it may be, so only really useful if you have a turbo or supercharger in the first place.

If you did then why not just ramp up the diesel rate to use the extra air?

LPG is popular because it means you can leave the standard injection system alone and it reduces diesel 'knock' as it burns slower, in theory it should also aid more complete combustion of the diesel fuel.
This is not quite correct. As said above, due to the very nature of the Diesel operation with its very short time available for creation of air-fuel mixture, you inevitably leave about 30% of air oxygen un-used. This is because the process of mixture creation and that of combustion need to take place simultaneously, and the fuel droplets evaporate into an air that is, around them, increasingly oxygen-poor as their own combustion goes along.
Now, you could ignore that and inject more fuel in order to use every last molecule of oxygen, but this will be far more fuel than can be combusted cleanly(diesel dragsters and trucks for pulling competitions often smoke like there's no tomorrow). It will result in loads of soot (coking your engine up in no time) and unburned fuel going outta the exhaust (which defeats the very purpose of having a diesel engine). So, you kinda could but kinda shouldn't.
Yes, fumigation with a small amount of LPG, CNG or alcohol (any light, extremely high-octane fuel) will mitigate that problem somewhat by burning and thus pre-heating the complete combustion space as soon as the very first droplets of diesel fuel enter it and start burning. But the principal problem remains - local rich spots where fuel cannot be burned fast or clean.

The pilot flame injection engine, gas-diesel or Zündstrahlmotor, however, sucks in a ready mixture of air and high-octane fuel, fuel that has enough time to mix with the air (and, in case of alcohol, to evaporate) during the intake and compression strokes. Compressed to ratios where a spark plug could never work, that mixture is now ignited by a small amount of diesel fuel injected the traditional diesel way.
That means you can run nearly stochiometric mixtures without local rich spots and associated soot, coke and waste of fuel (impossible in a normal diesel), and that in an engine with a very high compression ratio. I.e. you create an Otto engine out of a diesel, with diesel compression ratio. Imagine what that can do for power!

Incidentally, reading up on LPG fumigated diesel rigs that are set up for power, one almost uniformly sees far higher figures of LPG consumption (at least 25% of total fuel consumption) compared with LPG-fumigated diesel rigs set up for economy. One wonders why that might be :lol:
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